Fuel filter link needed
- Bacchus
- Flying low - mind the power lines
- Posts: 375
- Joined: Tue Oct 11, 2005 9:21 pm
- Location: Wintervogel C.T.
Fuel filter link needed
Some time ago there was a discussion about the "innocent looking" filter. Somebody then added pics of the Mercedes Benz Diesel filter which apparently is a good one to use.
Can anyone give me that link on the forum. I cannot find it.
Can anyone give me that link on the forum. I cannot find it.
ZU-GFC COBRA
- John Young
- The Boss
- Posts: 1973
- Joined: Tue May 24, 2005 8:38 am
- Location: Jacksonville, Florida, USA
Ek is ‘n boerseun en sal jou nooit drop nie
Hi Bacchus ou Maat,
Remember, you can rely on an Englishman !!
Onthou die storie “Ek is ‘n boerseun en sal jou nooit drop nieâ€Â.
Now where were you when we met at the Ferrymans??
Regards
John ZU-CIB
Remember, you can rely on an Englishman !!

Onthou die storie “Ek is ‘n boerseun en sal jou nooit drop nieâ€Â.
Now where were you when we met at the Ferrymans??

Regards
John ZU-CIB
- Attachments
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- The “innocent looking†filter.
- 1DSC03118.jpg (42.28 KiB) Viewed 1912 times
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- Genuine mesh size is much greater.
- 1DSC03121.JPG (55.91 KiB) Viewed 1912 times
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- Part number of correct filter.
- 11Filter.jpg (51.4 KiB) Viewed 1910 times
- Duck Rogers
- Toooooo Thousand
- Posts: 2318
- Joined: Tue Nov 29, 2005 9:49 pm
- Location: West Rand
- RudiGreyling
- Top Gun
- Posts: 695
- Joined: Fri Jun 03, 2005 9:10 am
- Location: The Coves
- Contact:
Hi Duck or John Young,
someone asked me the exact same question, and I can't seem to remember the reasons why it is a problem, pitty the thread is gone.
I remember both of you had a lot to say about it, mind posting a summary of the missing thread!
Thanks
Rudi
someone asked me the exact same question, and I can't seem to remember the reasons why it is a problem, pitty the thread is gone.
I remember both of you had a lot to say about it, mind posting a summary of the missing thread!
Thanks
Rudi
"Science, freedom, beauty, adventure - Aviation offers it all"
http://www.RudiGreyling.com
http://www.RudiGreyling.com
- John Young
- The Boss
- Posts: 1973
- Joined: Tue May 24, 2005 8:38 am
- Location: Jacksonville, Florida, USA
Hi Rudi,RudiGreyling wrote:I remember both of you had a lot to say about it, mind posting a summary of the missing thread!Rudi
Succinctly, the "lost thread" may be summarized as;
• 10 different pilots suffered engine outs after some time [up to an hour] in the air.
• At least 3 of these pilots suffered multiple engine outs.
• One pilot wrote off his plane completely [see pics below].
• Another suffered an engine out at the Bundu Bash – broke nose wheel off after EFATO – engine “came back to life†[throttle now pulled open] and trike dragged him around for awhile.
In all instances, the cause of engine the cutting out could not be established. In many cases, after checking everything possible on the ground, pilot restarted and took off again.
Partial seizure [scuff marks] on the rear piston [503’s] had also been found. Yet after cooling, motor operated normally.
The mesh on the “innocent looking†filter is just too fine. It is difficult to imagine it being able to stop a low flow of fuel. However, a definite restriction is evident when you blow through the filter.
I can expand – but I think that this tells the story.
Regards
John ZU-CIB
- Attachments
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- The 'Innocent looking" filter in the back of his bakkie.
- DSC03126.JPG (37.17 KiB) Viewed 1853 times
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- Plane written off for a R30 filter - is it worth it?
- DSC03124.JPG (33.69 KiB) Viewed 1853 times
- Duck Rogers
- Toooooo Thousand
- Posts: 2318
- Joined: Tue Nov 29, 2005 9:49 pm
- Location: West Rand
Ja, I know........John's been waiting for my reply
In my opinion, the end of the flat shaft that goes through the filter "could, maybe/perhaps/miskien" have caused a blockage by trapping fine particles of debris onto its sharp edges. The work-around is to unscrew the filter and use some fine sandpaper to round off the flat edges on the tip of the shaft that sits in the middle of the fuel flow.
There are literally thousands of Rotaxes flying around with these filters and they are by far the most popular filters sold in the US, by all of the reputable dealers and as far as I know, nobody has been sued yet

And none of the above incidents are proved to have been caused by the filter's "fine mesh", or have they?John Young wrote:The mesh on the “innocent looking†filter is just too fine. It is difficult to imagine it being able to stop a low flow of fuel. However, a definite restriction is evident when you blow through the filter.
In my opinion, the end of the flat shaft that goes through the filter "could, maybe/perhaps/miskien" have caused a blockage by trapping fine particles of debris onto its sharp edges. The work-around is to unscrew the filter and use some fine sandpaper to round off the flat edges on the tip of the shaft that sits in the middle of the fuel flow.
There are literally thousands of Rotaxes flying around with these filters and they are by far the most popular filters sold in the US, by all of the reputable dealers and as far as I know, nobody has been sued yet

Airspeed, altitude, or brains....you always need at least two
- Cloud Warrior
- Top Gun
- Posts: 558
- Joined: Sat May 28, 2005 9:49 am
- Location: Perth, Western Australia
John is right those filters are bad news. The only time I have ever had any fuel related issues and near engine out was because of one of them. I had cleaned the filter less than 5 hours prior to this incident. The mesh is so fine that it blocks completely with even the slightest obstruction. An electric fuel pump saved me that day.
Greg Perkins
- RudiGreyling
- Top Gun
- Posts: 695
- Joined: Fri Jun 03, 2005 9:10 am
- Location: The Coves
- Contact:
Hi John, Duck,
Thanx for the summary / fix.
Rudi
Thanx for the summary / fix.
Rudi
"Science, freedom, beauty, adventure - Aviation offers it all"
http://www.RudiGreyling.com
http://www.RudiGreyling.com
- John Young
- The Boss
- Posts: 1973
- Joined: Tue May 24, 2005 8:38 am
- Location: Jacksonville, Florida, USA
You decide. For R 30 is it worth it?
Hello Quackie and Others,
Guys, I am not on a crusade to convert all and sundry. You guys are all responsible and can choose what to fit and how often change etc. It is and will remain your prerogative.
I came across what I believed was important information and decided to share it.
Last time round, I had the same detractors – but who cares? I have a thick skin and a good sense of humour.
It is just amazing that 3 of the said pilots had multiple engine outs and could not find the cause – believe me they checked & flushed & replaced & had sleepless nights.
Two of the 3 pilots changed back to the advocated filter and their motors never coughed again. One did not change and wrote his plane off.
In fact, of the 10 pilots who encountered problems, 9 had no further concerns with the correct filter [this includes Morph].
You decide. For R 30 is it worth it?
Guys, I am not on a crusade to convert all and sundry. You guys are all responsible and can choose what to fit and how often change etc. It is and will remain your prerogative.
I came across what I believed was important information and decided to share it.
Last time round, I had the same detractors – but who cares? I have a thick skin and a good sense of humour.


It is just amazing that 3 of the said pilots had multiple engine outs and could not find the cause – believe me they checked & flushed & replaced & had sleepless nights.
Two of the 3 pilots changed back to the advocated filter and their motors never coughed again. One did not change and wrote his plane off.
In fact, of the 10 pilots who encountered problems, 9 had no further concerns with the correct filter [this includes Morph].
You decide. For R 30 is it worth it?

- John Young
- The Boss
- Posts: 1973
- Joined: Tue May 24, 2005 8:38 am
- Location: Jacksonville, Florida, USA
Hello Oom Quack-up and CW
Hello Oom Quack-up and CW,
Knowing you two to be midnight lurkers, thought that I’d get “a shot in hereâ€Â.
Yesterday, having a few fine drinks in the “Long Final†at Cato, found a very dismayed pilot – got some 2,500 hours and is technically solid.
“Can’t understand itâ€Â, he says. “After a while, my plane just loses power and starts splutteringâ€Â.
We talk through the routine – tank flush, pick-up filter, lines, air cleaner, plugs, – all new.
I state and say, “OK, you got the glass filterâ€Â. “Bet you fitted this and the K@K startedâ€Â.
He muses for a few seconds and asks, “How did you knowâ€Â? He said, “Funny thing now that you mention it – ever since I fitted the glass filter 4 hours ago, my K@K startedâ€Â.
For the recode, he is number eleven [11].
Quackie, don’t choke on your B & Coke! Keep the feathers in place.
Regards
John ZU-CIB
PS: Weather too K@K to test today, but bet you my last ½ inch that he's OK now !!
Knowing you two to be midnight lurkers, thought that I’d get “a shot in hereâ€Â.

Yesterday, having a few fine drinks in the “Long Final†at Cato, found a very dismayed pilot – got some 2,500 hours and is technically solid.
“Can’t understand itâ€Â, he says. “After a while, my plane just loses power and starts splutteringâ€Â.

We talk through the routine – tank flush, pick-up filter, lines, air cleaner, plugs, – all new.
I state and say, “OK, you got the glass filterâ€Â. “Bet you fitted this and the K@K startedâ€Â.

He muses for a few seconds and asks, “How did you knowâ€Â? He said, “Funny thing now that you mention it – ever since I fitted the glass filter 4 hours ago, my K@K startedâ€Â.

For the recode, he is number eleven [11].
Quackie, don’t choke on your B & Coke! Keep the feathers in place.
Regards
John ZU-CIB
PS: Weather too K@K to test today, but bet you my last ½ inch that he's OK now !!

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