Brian
I am in the process of replacing the Brent Thomson wooden prop on my Bushbaby with a Warp adjustable prop. I have got a Jabiru 2200 85HP engine installed.
I am expecting the prop to arrive within the next 2 weeks, and after installation, tuning and testing I will be able to give you first hand experienced advice.
I am changing to Warp because I experienced exactly the same problem as you are: not the right pitch for the job, and not enough dough to keep on experimenting with different wooden props.
I would like to hear others commenting on the statement that a composite prop does not work with a direct drive engine because of harmonics????
I based my decision to go for warp on the results from a performance data sheet found on
http://www.kitfox.eu/technical/proptest.html,
recommended by KFA
Regards
Chris