The Rotortec Clouddancer project

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Re: The Rotortec Clouddancer project

Postby mak » Tue Jun 26, 2012 11:01 am

okflyer

I am not sure that your take on these accidents are correct or perhaps these are different accidents. "
okflyer wrote: where slipping into the wind (strong crosswinds) close to the surface (100 to 300 ft.) slowed down the rotor so much that the copters stalled and falled to ground like stones.....that wake turbulances caused by obsticals in a crosswind situation while using side sleep technique let the airflow collapse or flow over the rotor. (!!)
Perhaps you can post a link to the reports as I would like to read them.
The summary below, as discussed on the Rotaryforum of these accidents, explained the cause of these accidents for me. Remember during normal pitch inputs the horizontal stabilizer is suppose to "protect" you from a push over, but during a side slip there is no horizontal stabilizer to protect you or work in the anti-cyclic input direction and coupled with the yaw angle that will cause a roll moment and engine torque induced roll moment to the right will cause these accidents.

"only if you just consider the rotorsystem is there no yaw-roll coupling in a gyro (and that's true only if you neglect coning). You need to take into account the vertical shift in the center of pressure as the yaw angle increases. This is due to the shape of the fuselage and very pronounced in semi-enclosed gyros such as Magni, ELA and MTOSport. In those, and similar, gyros the center of pressure shifts downward below the CG with increasing yaw angle. This induces a roll moment.

I agree with you that uncoordinated rudder and stick movements, as may happen when you get out of a side slip, can lead to an increase in bank angle. In general, there are a number of things that all work against the pilot in the three accidents of that kind that I'm aware of:

1) Downward shift of the center of pressure with increasing yaw angle will induce a roll moment.
2) Engine torque induces a roll moment to the right (all three accidents torqued over to the right).
3) In at least two cases there was some partial unloading of the rotor, which reduces the moment counteracting roll.
4) Uncoordinated control inputs can lead to a preponderance of lateral cyclic input resulting in an unintentional roll.
5) Flight in gusty conditions, where gusts from the right increase the rolling tendency in that direction."


From the above with all three roll overs to the right, it seems that the engine torque is a major contributor to these rollovers, especially at high power settings.

Perhaps you can explain to me why airflow over the rotors in side slip will collapse or flow over the rotors, causing it to stall, but not in normal flight or even in a slight nose down attitude. I haven't checked this yet but I would guess that the angle of the rotor in a side slip will be the same as in a slight nose down attitude in normal flight. You might have less forward speed in a side slip, due to the increase in drag, than in normal flight for the same rotor angle and that might reduce your lift and you might loose altitude, but not fall from the sky like a rock as you explained.

Perhaps the aeronautical engineers amongst us can comment and clarify this for us.
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Re: The Rotortec Clouddancer project

Postby Vertical Tango » Tue Jun 26, 2012 12:09 pm

It is very obvious that okflyer has a commercial interest in this gyro and there is nothing wrong with that. Where he is stepping on dangerous grounds is that he does not have much experience in gyros in general and simply repeating the sales pitch of the "head-office". We have had many "comparisons" done between various makes in the country that went in the end as a mud fight, and we don't want to go that route again. It is amazing that when you want a new toy, you will always find all sorts of reasons for your choice regardless if they are true or not. This gyro is superb, looks well built and will have its place at the right price in SA. However, the SA conditions are somewhat unique in the world, and the SA market is not tolerant of mediocrity. We do far more cross country flights and need the comfort and speed associated to that. Not a single gyro imported to SA in the last 20 years has kept its predicted performance. Many have been again re-modified by their overseas factory or locally to improve the design and get the performance expected by the SA consumer. It could be in engine overheating, fuel consumption or cracks developing in unexpected places. Mark my words : this gyro will not be the exception. Very high performance figures are already advertised here and if I were okflyer, I would advertise those only once achieved in SA. If it cannot perform as advertised, it will be a very sad day at the office.
However, I am wishing okflyer all the best in this new venture and will be very glad to queue up for a test flight.
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Re: The Rotortec Clouddancer project

Postby okflyer » Tue Jun 26, 2012 5:56 pm

(!!) No mate, I do not know what your intensions are to write this, I myself have no commercial interest at all. I am an IT consultant (contracts and infrastructure) and I am spending money in the air and not making it (it’s a pity isn’t it). My mate and I ordered the bird for our self and because it is a new model we wanted to do some test flying before we pay the next share. Yes you are right; my Gyro flying experience is limited and once I got the endorsement, it will be my fourth license (German SPL, SA NPPL (tail dragger), US PPL).  But we checked the market and found this model the most appealing for our purposes. I do not know if this model will ever fly in SA, but we will fly long distances (Europe), high altitudes (call it the Alps), over the Baltic and North Sea,  and we had and will have summers (like last year) with temperatures over 35 degree Celsius (and minus 20 in the winter-> 2011/2012). I have been in the air under this conditions and I will with the new bird. If it sucks, I will tell you. But from a technical point of view I am not an expert and appreciate every constructive input I will get in this forum.

(!!)

($$) ($$)

[quote="Vertical Tango"]It is very obvious that okflyer has a commercial interest in this gyro and there is nothing wrong with that. ........
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Re: The Rotortec Clouddancer project

Postby Vertical Tango » Tue Jun 26, 2012 7:05 pm

okflyer, apologies for mis-interpreting your comments, I thought that you were a SA resident who is becoming an agent for this lovely machine.
However, to justify your purchase, you do not have any right to run down any other gyro, could be Magni, Xenon or MT without having been the owner of such machine, therefore experienced the service of your local agent / dealer. Leave that to the owners who then will have first hand experience with that.
Now to the performance of some machines, such as your Xenon take-off example that you have "seen", we could go on and on forever with that argument. If I overload your aircraft beyond specs, it will not do better. Please stop generalising and come with specific data. I can assure you that if any gyro would perform the way you have "seen" some perform, here in SA, the CAA would have never passed their performance test and submit an Authority To Fly.
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Re: The Rotortec Clouddancer project

Postby lion » Tue Jun 26, 2012 9:55 pm

okflyer here is the link to the ELA fatal accident.

You refer to "several deadly incidents happen (Mallorca with a Magni, Breidscheid with a MTO etc.)."

Perhaps you should consider a retraction/correction of this statement unless you can provide links to the "deadly incidents" of the gyros you have mentioned?

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Re: The Rotortec Clouddancer project

Postby okflyer » Tue Jun 26, 2012 10:49 pm

(!!) Vertical tango; Oh thats were I kicked your leg (no offence meant). Please be sure that I am not putting down any other Gyros. German noise specs are very strict, so maybe Prop Engine config is different here and does not produce the same starting performance. We have checked all availiable side by side Gyros (and talked to to owners of them) and we already described reaseon why we have chooses rotortec. Time will tell if the decision was right.
So do not start a war, lets fly and have fun (!!)

Vertical Tango wrote:okflyer, a......
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Re: The Rotortec Clouddancer project

Postby okflyer » Tue Jun 26, 2012 11:29 pm

Lion, you are right it was a Magni. But I did not want to blame any brand.It is not brand related.
Have you read the german or spanish report?
Here the German one (I can read spanish un poco but for translation I need mucho vino tinto):

http://www.bfu-web.de/cln_030/nn_223970 ... scheid.pdf

I will translate the conclusion: abbreviated version (mercy: I am not an graduate translator):

Schlussfolgerungen - final conclusion
Der Flugunfall im Anflug auf die Piste 25 in Breitscheid ist mit großer Wahrschein-lichkeit auf ein Unterschneiden des Rotors mit anschließendem Drehzahl- und Kontrollverlust aufgrund von Turbulenzen zurückzuführen.
The accident in Breitscheid RW 25 has been probably coused by Wake turbulances under cutting the rotor (high probability) leading to Low rotor RPM and the lost of control:

Beigetragen haben : -> Caused by
böiger Wind querab zur Anflugrichtung -> Crosswinds gusts
hohe Bäume und Leewirbel seitlich der Anfluggrundlinie -> hight trees and lee gusts
Sinkflug mit eingenommener Slip-Fluglage - decending using side slip
geringe Erfahrung des Piloten in Bezug auf die Eigenheiten von Tragschraubern -> Pic had 9 200 Hours as CPL but only 44 on a Gyro therefore Gyro exp. limited
Amendment:
Autogyro operator manual change:
Any Side Slip has to be avoided at all times.

By the way: GPS records showed that speed was over 100 km.
Witnesses (Girlfriend of PAX who bougt the flight as presence and others) declared that Gyro fell to the ground like a stone.
My conclusion:
I do side slips a lot with Cessnas 172, Piper Archer, Comco C42, Flightdesign CTSW etc.
but never with any Gyro!
lion wrote:okflyer here is the link to the ELA fatal accident.

You refer to "several deadly incidents happen (Mallorca with a Magni, Breidscheid with a MTO etc.)."

Perhaps you should consider a retraction/correction of this statement unless you can provide links to the "deadly incidents" of the gyros you have mentioned?

Lion.
Last edited by okflyer on Wed Jun 27, 2012 12:19 am, edited 2 times in total.
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Re: The Rotortec Clouddancer project

Postby lion » Wed Jun 27, 2012 12:00 am

okflyer wrote:Lion, you are right it was a Magni. But I did not want to blame any brand.It is not brand related.
Have you read the german or spanish report?
Here the German one (I can read spanish un poco but for translation I need mucho vino tino):

http://www.bfu-web.de/cln_030/nn_223970 ... scheid.pdf

I will translate the conclusion: abbreviated version (mercy: I am not an graduate translator):

Schlussfolgerungen - final conclusion
Der Flugunfall im Anflug auf die Piste 25 in Breitscheid ist mit großer Wahrschein-lichkeit auf ein Unterschneiden des Rotors mit anschließendem Drehzahl- und Kontrollverlust aufgrund von Turbulenzen zurückzuführen.
Wake turbulance has probably (high probability) caused Low rotor RPM and the lost of control:

Beigetragen haben : -> Caused by
böiger Wind querab zur Anflugrichtung -> Crosswinds gusts
hohe Bäume und Leewirbel seitlich der Anfluggrundlinie -> hight trees and lee gust
Sinkflug mit eingenommener Slip-Fluglage - decending using side slip
geringe Erfahrung des Piloten in Bezug auf die Eigenheiten von Tragschraubern -> Pic had 9 200 Hours as CPL but only 44 on a Gyro therefore Gyro exp. limited
Amendment:
Autogyro operator manual change:
Any Side Slip has to be avoided at all times.

By the way: GPS records showed that speed was over 100 km.
Witnesses (Girlfriend of PAX who bougt the flight as presence and others) declared that Gyro fell to the ground like a stone.
My conclusion:
I do side slips a lot with Cessnas 172, Piper Archer, Comco C42, Flightdesign CTSW etc.
but never with any Gyro!
lion wrote:okflyer here is the link to the ELA fatal accident.

You refer to "several deadly incidents happen (Mallorca with a Magni, Breidscheid with a MTO etc.)."

Perhaps you should consider a retraction/correction of this statement unless you can provide links to the "deadly incidents" of the gyros you have mentioned?

Lion.
Hi okflyer, it was an Ela not a Magni.

L.
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Re: The Rotortec Clouddancer project

Postby okflyer » Wed Jun 27, 2012 12:12 am

Sorry again, has been a long day. Got to got to bed and have a nap (dreaming of flying).

Lion.[/quote][/quote]

Hi okflyer, it was an Ela not a Magni.

L.[/quote]
To invent an airplane is nothing. To build one is something. But to fly is everything." Otto Lilienthal (1848-1896) ..Wir fliegen die Strecke bei jeder Witterung! http://carbonrotor.jimdo.com/
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Re: The Rotortec Clouddancer project

Postby lion » Wed Jun 27, 2012 12:15 am

okflyer, the link you provided is different to the link that I posted of an ELA. Your link is an accident with MT03.

Terrible - any accidents are bad news........

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Re: The Rotortec Clouddancer project

Postby freetexx » Sun Jul 01, 2012 1:16 pm

Hello! What do you think about the finish and quality of CD2?
how is it to fly? fast take-off and landing?Certainly more pictures from you, like this gyro
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Re: The Rotortec Clouddancer project

Postby okflyer » Sun Jul 01, 2012 4:40 pm

Side Slip:
Here a comment from a wittness in english regarding the side slip with the Mallorca accident.
The PIC was a very experienced CFI. Unless they find technical faults (nothing untill yet), no brand is to blame.

http://www.rotaryforum.com/forum/archiv ... 32113.html

Gyro_Kai
11-29-2011, 12:59 PM
Hello,

I have received two messages regarding Andi's demise
One, published in an UL-forum:
--------------------------------------

Hello all...

Until today, I lacked the strenght to open the computer, as I have been unfortunate enough to witness the accident and to be the one who put off the flames...

I'm going to explain what I saw, just in case someone with experience in gyros,may extract a conclusion. When I arrived to the airfield in my plane, Andy was doing T&Gs with a young German who had arrived the day before to take some classes with Andy. I overheard that it was just the second time he boarded an aircraft, and before getting into the gyro he looked very nervous, smoking and moving around constantly. After I landed, I was chatting with a colleague, while Andy flew once and again the traffic circuit.
He traced a spiral on the end of the runway, at about 800 feet, and after completing the spiral, already aligned with the runway, and at an altitude of ca. 400 feet, the gyro moved sideways, as if pushed by the wind, sideslipping to the right, and it was in that moment when the aircraft fell over to the right side (very similar to a sudden one-sided stall in a fixed-wing aircraft), taking a completely vertical position, with the rotor to the other side of the runway (we were in the reverse position and saw clearly the belly), and it reached the ground in that fully vertical position. I'm sure that the first thing to touch the surface was the Pitot tube.

Two seconds after the impact, it exploded.
I have heard that the gyro lost one rotor blade, that was found on the ground at about 15 meters, but my impression is that it reached the ground with the rotor intact, and when one blade hit the ground, the other ripped itself loose from its anchoring just from the last bolt that holds the blade. I believe that, had the rotor broken off at 300-400 feet, when the gyro fell off to the side, the lost blade would had been found much farther away.

I've just to say that Andy was a nice guy, very prudent and serious.

Rest in peace, colleagues...

-----------------------------------
and one by ELA:
Today, the son of the founder of ELA, (and virtual manager of the company) has published a long post in another

Spanish UL-internet forum. According to his theory, the accident was due to pilot error, as the approach to landing

was too high, the pilot attempted too strong a sideslip to lose altitude, and the wind force on the nacelle caused

the gyro to turn over the side, at the same time unloading the rotor.
----------------------------------
They seem to be somewhat consistent or at least not contradicting each other. I don't know, however, if you can manually initiate such a fatal slip.





lion wrote:okflyer, the link you provided is different to the link that I posted of an ELA. Your link is an accident with MT03.

Terrible - any accidents are bad news........

L.
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Re: The Rotortec Clouddancer project

Postby okflyer » Sun Jul 01, 2012 5:09 pm

(!!) Hi,
when we were evaluation different modells, we went to the Rotortec factory to check the production.
I used to work for major car instrument supplier in the qualitity department (many years ago) and wrote my thesis (Diplomarbeit) about ISO 9000 and quality cycles. Therefore I think I asked the right questions and we were able to see everything we wanted to see.
They are making almost everthing in house (even the rims of the wheels), because the got the CNC mashinery and their parts were lighter and stronger than the parts they were able to purchase.
It is a new modell. Building up an assembly line and finding the right methods for serial production will be a quite task.
We liked what we saw, and the demo modells we were able to fly with looked extremely good (the finish).
Once we get our bird, I will deliver pictures and performance data.
It is difficult to compare it to other brands without starting a war in this forum, but they seem to play in the same league (quality wise) as AutoGyro GmbH. (I have checked the Cavalon) But AutoGyro is currently producing a bird per day, so that is to match in the future. (!!)

freetexx wrote:Hello! What do you think about the finish and quality of CD2?
how is it to fly? fast take-off and landing?Certainly more pictures from you, like this gyro
To invent an airplane is nothing. To build one is something. But to fly is everything." Otto Lilienthal (1848-1896) ..Wir fliegen die Strecke bei jeder Witterung! http://carbonrotor.jimdo.com/
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Re: The Rotortec Clouddancer project

Postby rotorfreak » Sun Jul 15, 2012 2:44 pm

Cloud dancer II gets German approbation

--------------------------------------------------------------------------------

If Jochen doesn't do it himself, I do it for him. The CD 2 has been awarded certification for Germany. This has taken longer than expected but the long struggle with the Weber engine was finally won. The 135 hp engine will surely make it kick. On top the 4-blade rotor will be interesting, even though Chuck sees this as a danger.

I hope for a great success of this enterprise, contratulations Jochen.

Seen on Rotorywing.. today

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Re: The Rotortec Clouddancer project

Postby Gyronaut » Wed Jul 25, 2012 8:40 pm

Congratulations on achieving certification! =D*

The Cloud Dancer certainly looks like a stunning machine and I look forward to your feedback as to the actual performance achieved, especially the 4 blade folding rotor. (Chuck has safety reservations? Why?) 4 or 5 rotor blades interest me a lot considering that the first gyro's all had multi-rotor systems and were able to do far shorter take-off and landings than todays machines. I have video of the Pitcairn/Miss Champion doing dead-stick vertical landings 60 or more years ago. :shock: I also like the external fuel tanks a lot. Any idea how much lift they generate during normal flight? I think I saw somewhere that Arrow-copter has published percentages at various speeds.

Without trying to cause further argument, and just for interest, is there a reason why the Magni M24 was not on your list for consideration? Ours is factory standard and has done 530 hours of which more than half has been as a trainer under trying African conditions. The other half done on long-haul cross-countries throughout Southern Africa. Not a single snag. The CD was not an option almost 3 years ago when we chose the M24.

As for the side-slip accidents - Why on earth would you want to side-slip a gyro in the first place? Perhaps the fixed wing pilots are too afraid to slow down, even stop, then hover to the desired height and then once the desired altitude is reached, continue as normal? I suspect muscle-memory induces a side-slip automatically for a fixed wing pilot. Our training school stopped teaching side-slips in favour of normal Vertical Descent (hover) before landing more than 18 months ago since we see no logical reason to side slip at all. This was before any risk as such was identified. It was dropped because it is simply uncomfortable, an awkward maneuver and not pleasant. Especially for the passenger in an open tandem machine. As an instructor in the back seat I have had my breath taken away by the severe side-wind induced by a side slip on several occasions. (usually unintentional by very new pilots stomping on the wrong pedal) No fun. Thankfully I hated it so much I dropped it from the syllabus and to this day find no logical reason to do it at all.

As for the loss of Horizontal Stabiliser effectiveness comments... Surely then machines without Horizontal Stabilisers such as Bensons and RAF's would fall out of the sky randomly, yet they don't? ... or am I missing something?

Positive comments and feedback from all please, lets save the type-specific arguments for late at night around the bar.

Len

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