Installing a standby Electric Fuel Pump

Technical questions, advice, sharing information etc (aircraft, engines, instruments, weather and such)
Z-MRP
Going for flight test
Going for flight test
Posts: 190
Joined: Fri Jul 25, 2008 11:35 am

Re: Installing a standby Electric Fuel Pump

Postby Z-MRP » Tue Sep 02, 2008 8:21 am

Yes these pumps must be horizontal otherwise they give endless problems or dont work at all. Also it is a good idea to mount the pump on small rubber mountings as this prevents vibrations going into the pump and causing the coil windings in the pump body to break. I have had this problem with one pump and then with 2 starter motor solinoids, now that they are on rubber mountings no more problems.
Z-MRP
User avatar
Sad-Ham
Top Gun
Top Gun
Posts: 514
Joined: Mon Jul 18, 2005 3:59 pm
Location: Vanderbijlpark

Re: Installing a standby Electric Fuel Pump

Postby Sad-Ham » Tue Sep 02, 2008 8:49 am

I put a 3 mm thick rubber gasket between the pump and the mounting bracket to help with the vibration. Will re-mount the pump horizontally.

Thanks for the advice
Aquilla II ZU-DJS
Wingfield - 124.8
User avatar
Arnulf
Pilot in Command
Pilot in Command
Posts: 798
Joined: Thu Mar 16, 2006 4:44 pm
Location: Windhoek / Omaruru

Re: Installing a standby Electric Fuel Pump

Postby Arnulf » Sat Sep 06, 2008 8:29 am

Z-MRP wrote:Yes these pumps must be horizontal otherwise they give endless problems or dont work at all. Also it is a good idea to mount the pump on small rubber mountings as this prevents vibrations going into the pump and causing the coil windings in the pump body to break. I have had this problem with one pump and then with 2 starter motor solinoids, now that they are on rubber mountings no more problems.
Z-MRP
Duck Rogers wrote:
Yes, you're right, it has a non-return valve but it doesn't work so lekker if the pump is fitted horisontally. It took me some time to figure out that the outlet side has to either point up or upwards at a 45 deg. angle. That way gravity helps with the non-return mechanism pushing it backwards. I initially had it installed horisontally and it (the non-return)didn't work. Now it's at a 45 deg. upwards angle and it works ok.
There is a bit of conflicting info here. The installation instruction specify the pump to point in an upward direction.

So what is the proper way to install the pump?

Regards,
Arnulf
User avatar
Duck Rogers
Toooooo Thousand
Toooooo Thousand
Posts: 2318
Joined: Tue Nov 29, 2005 9:49 pm
Location: West Rand

Re: Installing a standby Electric Fuel Pump

Postby Duck Rogers » Sat Sep 06, 2008 9:26 am

The pamphlet that comes with the pump recommends an installation at a 45 deg. angle.
I found that the pump will work in any configuration but that the non-return doesn't work well when it is horizontal. It seems that the vertical or angled approach works better and I'm assuming the backwards pressure of fuel onto the non-return mechanism helps.
Also bear in mind that these are primarily "pusher" pumps and doesn't "suck" that good. It WILL still work if it's installed higher than the fuel tank but at a diminished rate. When installed level with, or below the fuel tank, I've had one push as high as 1.5 metres at a good rate of flow.

On another point in one of the posts here:
Fuel WILL/CAN freeflow through the pump when it's switched off, especially if the pump is below the level of fuel. Even when the Rotax pulse pump is off. Mine does, and the pump is working 100%. It doesn't necessarily mean it's broken vhpy The rubber mountings is a good idea and will probably prolong the life of the pump. The installation instructions don't call for rubber mountings though but I think it's a good idea. Mine is like that. Rather be safe than sorry.
Airspeed, altitude, or brains....you always need at least two
User avatar
Koevoet
I hate bird strikes
I hate bird strikes
Posts: 315
Joined: Sun Dec 16, 2007 8:20 am
Location: Diemerskraal, Paarl
Contact:

Re: Installing a standby Electric Fuel Pump

Postby Koevoet » Sat Sep 06, 2008 5:39 pm

Duck roger - can u show a picture - like the mountings idee.
Nothing is impossible in life.
Very happy Scout Piloooot
http://www.facebook.com/home.php#!/home ... p_activity
User avatar
Duck Rogers
Toooooo Thousand
Toooooo Thousand
Posts: 2318
Joined: Tue Nov 29, 2005 9:49 pm
Location: West Rand

Re: Installing a standby Electric Fuel Pump

Postby Duck Rogers » Mon Sep 08, 2008 12:24 pm

Ag nee jislaaik Jaco. Nou maak jy werk vir my!
Be patient.....I now have to draw pictures, scan them, convert and post.........
Airspeed, altitude, or brains....you always need at least two
User avatar
Morph
The Big Four K
The Big Four K
Posts: 5176
Joined: Wed May 25, 2005 3:34 pm
Location: Cape Town

Re: Installing a standby Electric Fuel Pump

Postby Morph » Mon Sep 08, 2008 12:46 pm

Duck,

Have you heard of a c-a-m-e-r-a :?:
Greg Perkins
User avatar
Duck Rogers
Toooooo Thousand
Toooooo Thousand
Posts: 2318
Joined: Tue Nov 29, 2005 9:49 pm
Location: West Rand

Re: Installing a standby Electric Fuel Pump

Postby Duck Rogers » Mon Sep 08, 2008 2:22 pm

Morph wrote:Duck,

Have you heard of a c-a-m-e-r-a :?:
You mean I must photograph the sketch instead of scanning it :?:
Great idea Morph :idea: :idea: :idea: :idea: :idea: :idea: (^^) (^^) (^^)
Airspeed, altitude, or brains....you always need at least two
User avatar
AndyG
Frequent Flyer
Frequent Flyer
Posts: 1409
Joined: Fri Jul 18, 2008 12:02 pm
Location: Lightflight KZN

Re: Installing a standby Electric Fuel Pump

Postby AndyG » Mon Sep 08, 2008 3:40 pm

:lol: :lol: :lol: (^^)
Duck Rogers wrote:
Morph wrote:Duck,

Have you heard of a c-a-m-e-r-a :?:
You mean I must photograph the sketch instead of scanning it :?:
Great idea Morph :idea: :idea: :idea: :idea: :idea: :idea: (^^) (^^) (^^)
User avatar
Morph
The Big Four K
The Big Four K
Posts: 5176
Joined: Wed May 25, 2005 3:34 pm
Location: Cape Town

Re: Installing a standby Electric Fuel Pump

Postby Morph » Mon Sep 08, 2008 3:54 pm

You guys are so funny :twisted:
Duck Rogers wrote:. Mine is like that.
Photograph yours and email it. Why go the the hassle of drawing etc etc. unless you are nowehere near your plane or you don't have a photo already with the image in it.

Otherwise draw it roughly on a piece of paper, fax it to me on 021 551 9415 and I'll create a JPG image using visio for you
Greg Perkins
User avatar
AndyG
Frequent Flyer
Frequent Flyer
Posts: 1409
Joined: Fri Jul 18, 2008 12:02 pm
Location: Lightflight KZN

Re: Installing a standby Electric Fuel Pump

Postby AndyG » Mon Sep 08, 2008 3:58 pm

Just pulling your Leg Morph. Enjoy the trip to Jnb.

Please post a pic of the sketch as I should have a plane soon and definately will be fitting a second pump.

Thanks,
User avatar
Bayliner
Look I'm flying
Look I'm flying
Posts: 217
Joined: Tue Jul 24, 2007 12:01 pm
Location: Cape Town

Re: Installing a standby Electric Fuel Pump

Postby Bayliner » Thu Sep 11, 2008 10:45 am

Hi All

Can the electric pump not be left on permanently during flight? :? :?
User avatar
Morph
The Big Four K
The Big Four K
Posts: 5176
Joined: Wed May 25, 2005 3:34 pm
Location: Cape Town

Re: Installing a standby Electric Fuel Pump

Postby Morph » Thu Sep 11, 2008 11:16 am

Yes but it is not advisable to constantly have your carbs and manual pump under the additional pressure. I found that the added pressure eventually pushes fuel past the Needle and Seat in the carbs and you get fuel pissing out though the overflows. OK in an open environment, not in a closd one where the exhaust might be below the overflows
Greg Perkins
User avatar
Bayliner
Look I'm flying
Look I'm flying
Posts: 217
Joined: Tue Jul 24, 2007 12:01 pm
Location: Cape Town

Re: Installing a standby Electric Fuel Pump

Postby Bayliner » Thu Sep 11, 2008 11:29 am

Thanks Morph. Makes sense. I must just check to see if my trike has a standby fitted. It is still in SA and I have not yet seen it. Bought it over the forum and it looks good. Should be here in Kenya by end November latest.
User avatar
AndyG
Frequent Flyer
Frequent Flyer
Posts: 1409
Joined: Fri Jul 18, 2008 12:02 pm
Location: Lightflight KZN

Re: Installing a standby Electric Fuel Pump

Postby AndyG » Thu Sep 11, 2008 2:10 pm

Hey Bayliner,

Hope you enjoy your new trike. Post some pics of her flying in Kenya when you get her.

Cheers,

Who is online

Users browsing this forum: No registered users and 4 guests