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rotax 582 blue top torque

Posted: Tue Sep 22, 2009 8:06 pm
by Graham Mac
Any one that can give me the information regarding torque wrench settings to tighten head bolts on a rotax 582 blue top??..
tired of searching the manuals and not comming right.
(^^)

Re: rotax 582 blue top torque

Posted: Wed Sep 23, 2009 12:22 am
by Duck Rogers
Read them in the following order: Bolt size, Nm and Ft/lbs eg. M8, 24Nm, 210 ft/lbs

1.Crankcase screws M8 - 24 - 210
2. Crankcase screws M6 - 10 - 90
3. Crankcase nuts/screws M10 - 38 -335
4. Crankcase studs M10 -12 -105
5. Cylinder studs M8 - 7 - 60
6. Cylinder head studs M8 - 7 - 60
7. Cylinder head nuts M8 - 22 - 195
8. Magneto housing nut M22x1.5 - 90 - 800
9. Allen screws starter pulley M8 - 22 - 195
10Hex. screw for starter M6 - 10 - 90
11.Rotary valve cover screws M8 - 22 - 195
12.Intake rubber flange screws M8 - 14 - 125
13.Lock nut for oil pump gear M6- 5 - 45
14.Banjo bolt for oil pump M6 - 6 - 55
15.Cyl. screw for oil pump M5 - 5 - 45
16.Spark plug (cold engine) 14 - 27 - 240
17.Allen screw for stator plate M5 - 6 - 55
18.Tapetite screw for pickup M5 -6 - 55
19.Hex. screws for ignition coil M6 - 10 - 90
20.Hex. screws for mounting plate M6 - 5 - 45
21.Hex screws for starter gearM8 - 22 - 195
22.Studs for outlet socket M6 - 3 - 25
23.Hex nut for outlet socket M6 - 10 - 90
24.Lock nut water pump impeller M6 - 6 - 25
25.Tapetite screw water pump housing M6 - 8 - 70
26 .Studs for gear box M8 - 8 - 22
27.Hex nut for gear box M8 - 22 - 195

Have fun vhpy vhpy

Re: rotax 582 blue top torque

Posted: Wed Sep 23, 2009 6:02 am
by Graham Mac
Hey Duck...now thats a low blow :lol: :lol:
That means R.T.F.M.
Now be a nice chap and give me the cylinder head bolt torque value i need.BOLTS NOT STUDS OR NUTS :roll:
(^^) ## ## ^

Re: rotax 582 blue top torque

Posted: Wed Sep 23, 2009 7:13 pm
by Duck Rogers
Sorry..........2 mistakes in my post :oops:
Firstly, the settings I gave you is for the silvertop 582 and secondly, the measurements in lbs. should be in inch/lbs and NOT ft/lbs :shock:
The settings you want for the bluetop (uses bolts instead of studs and caps) are 24Nm or 210 inch/lbs.........
NOW, go have fun vhpy vhpy

ps. drop off a sixpack of frosties at my house